02 — Capability · BC-1110
Plant Operations
Run each manufacturing site day to day so that product leaves the line on time, to specification and at the cost the plan assumed, with every shift, machine and material move accounted for.
- Shop Floor Operations
- Site Operations
- Manufacturing Execution
- Factory Operations
In scope
- Shift, line and work-center execution against the released schedule
- Material flow inside the plant, from receiving dock to finished-goods staging
- Production recording, traceability and the plant performance picture
- Site leadership, shift handover and the operating rhythm of the plant
Out of scope
- Building the schedule the plant executes (see BC-1120)
- Keeping equipment in working order (see BC-1130)
- Enterprise production strategy and the network of plants (see BC-630)
Realized by · 0
- No product in the catalog yet.
Used in · 4
- Plan-to-Produce · 03 Procure & Stage Materials via BC-1110.20
- Plan-to-Produce · 04 Execute Production via BC-1110.10
- Plan-to-Produce · 06 Record & Book to Stock via BC-1110.30
- Plan-to-Produce · 07 Review Performance via BC-1110.40
Build it · 0
- Nothing in the library points here yet.
Decomposes into · 5
- BC-1110.10Shop Floor ExecutionTurn released work orders into finished units by running lines, cells and work centers to the schedule, with operators, machines and instructions in the right place at the right time.
- BC-1110.20Plant Material FlowMove raw materials, components and work in process through the plant so every work center has what it needs and nothing is lost, double-counted or found a week later behind a rack.
- BC-1110.30Production Recording & TraceabilityCapture what was made, from what, by whom and on which machine, so that output is counted once, inventory is true and any unit can be traced back to its inputs when a question is asked.
- BC-1110.40Plant Performance MonitoringSee how every line is performing against target in near real time, understand why it fell short and give shift leaders the facts to act during the shift rather than at the monthly review.
- BC-1110.50Site Leadership & Operating RhythmLead the plant as one organization: set its targets, run its daily and weekly cadence, develop its supervisors and coordinate the functions that share the floor.