02 — Capability · BC-1120.20
Material & Capacity Requirements
Explode the build plan into the components, labor and machine hours it needs, and surface the shortages and overloads early enough to do something about them.
- MRP
- Requirements Planning
- Capacity Planning
In scope
- Material requirements explosion and planned order creation
- Rough-cut and detailed capacity checks
- Shortage and overload exception handling
- Planning parameter upkeep such as lead times and lot sizes
Out of scope
- Supplier selection and purchase order negotiation (see BC-620)
- Long-range capacity investment decisions (see BC-630)
Realized by · 1
Used in · 1
Build it · 0
- Nothing in the library points here yet.
Decomposes into · 4
- BC-1120.20.10Material Requirements ExplosionNet the build plan against inventory and open supply through the bill of materials to produce dated planned orders for every component.
- BC-1120.20.20Capacity Requirements CheckLoad planned orders onto work centers and labor pools to find the periods that cannot be met as planned.
- BC-1120.20.30Exception ResolutionWork the list of shortages, late orders and overloads by expediting, re-planning or accepting the miss, and record which.
- BC-1120.20.40Planning Parameter MaintenanceKeep lead times, lot sizes, safety stocks and yields close to observed reality, since the plan is only as good as they are.