02 — Capability · BC-1130
Maintenance & Reliability
Keep production equipment available, safe and performing to specification for the lowest total cost, by preventing failures where it pays, predicting them where it is possible and repairing them quickly where it is not.
- Plant Maintenance
- Asset Reliability
- Maintenance Engineering
- Equipment Care
In scope
- Preventive, predictive and corrective maintenance of production equipment and plant utilities
- Reliability engineering, failure analysis and the maintenance strategy per asset class
- Spare parts, maintenance planning and the work order lifecycle
- Equipment history, condition data and reliability metrics
Out of scope
- Enterprise asset registers, capital asset accounting and non-production assets (see BC-680)
- Buildings and office facilities upkeep (see BC-370)
- Operating the equipment on the line (see BC-1110)
Realized by · 1
- SAP S/4HANA · Asset Managementstrong via BC-1130.40
Used in · 2
- Plan-to-Produce · 04 Execute Production via BC-1130.30
- Plan-to-Produce · 07 Review Performance via BC-1130.60
Build it · 0
- Nothing in the library points here yet.
Decomposes into · 6
- BC-1130.10Maintenance Strategy & Reliability EngineeringDecide, asset class by asset class, which failures to prevent, which to predict and which to simply fix, based on how each failure happens and what it costs when it does.
- BC-1130.20Preventive & Predictive MaintenanceCarry out time-based and condition-based tasks that stop failures before they stop the line, using inspection, lubrication, monitoring and replacement at the intervals the strategy set.
- BC-1130.30Corrective Maintenance & Breakdown ResponseRestore failed or degraded equipment to service quickly and safely, with the right people, parts and permits, and capture enough about the failure to learn from it.
- BC-1130.40Maintenance Planning & SchedulingTurn maintenance demand into fully prepared, scheduled work that fits the production calendar, so technicians spend their time fixing rather than searching for parts, drawings and permission.
- BC-1130.50Spare Parts & Maintenance MaterialsHold the right spares and consumables in the right quantity so a repair is never waiting on a part, without tying up cash in parts for equipment that was scrapped years ago.
- BC-1130.60Equipment History & Reliability MetricsKeep a complete record of every asset's work, failures, costs and condition, and report the reliability measures that show whether the maintenance effort is paying off.